Spark dry mix mortar production line
Dry mortar production line is a special equipment system for producing dry mortar. Dry mortar is a granular or powdered material mixed with dry sieved aggregate (such as quartz sand), inorganic cementitious materials (such as cement) and additives (such as polymers) in a certain proportion.
The dry mortar production equipment manufactured by Henan Spark is suitable for construction and decoration projects, including interior and exterior wall putty, tile adhesive, caulking agent, insulation board adhesive, and self-leveling floor materials.
Types of spark Dry mix Mortar Mixing Plant for sale
Henan Spark’s dry mortar production line is an efficient, automated and environmentally friendly production equipment system that can meet the production needs of different types of dry mortar. Its core function is to produce high-quality dry mortar products through precise batching and uniform mixing, which are widely used in construction and decoration projects.
Dry mortar mixing lines are widely used in the following fields:
Building mortar: such as masonry mortar, plastering mortar, floor mortar, etc.
Special mortar: such as thermal insulation mortar, waterproof mortar, repair mortar, etc.
Decorative mortar: such as putty powder, tile adhesive, caulking agent, etc.
What is a Dry Mortar Mixing Plant?
The dry mortar mixing production line is a kind of equipment system specially used for producing dry mortar. Dry mortar is a granular or powdery material mixed with dry and sieved aggregates (such as quartz sand), inorganic cementitious materials (such as cement) and additives (such as polymers) in a certain proportion. The main function of the mixing line is to accurately proportion and evenly mix these raw materials, and finally produce dry mortar products that meet quality standards.
Dry mortar production line usually consists of the following main parts:
Raw material handling system:Including raw material bin, screening equipment, crushing equipment, etc., used for pre-processing raw materials, such as screening and crushing.
Batching system: It consists of multiple raw material bins, screw conveyors, and batching scales. The raw materials are transported to the batching scales by screw conveyors and accurately measured according to the set formula ratio.
Mixing system: Use a high-efficiency mixer to mix the well-proportioned raw materials. The mixer usually uses zero-gravity mixing technology to ensure that the materials are evenly mixed.
Packing system: The mixed dry mortar is packaged by a packaging machine, which can be in bagged or bulk form. The packaged products can be directly delivered to the construction site.
Dust removal system: In order to reduce dust pollution during the production process, it is usually equipped with equipment such as bag dust collectors to ensure the cleanliness of the production environment and the health of workers.
Control system: A central computer control system is used to automatically control the entire production process to ensure batching accuracy and production efficiency.
Raw material handling system
Mixing system
Packing system
control system
The raw materials are put into the hopper in turn, and the screw feeder conveys the materials to the horizontal zero-gravity mixer for mixing for 2-3 minutes (the mixing time varies slightly depending on the materials). The mixed materials are conveyed to the finished product warehouse by the discharge screw conveyor. The lower part of the finished product warehouse is equipped with a fully automatic weighing and packaging machine to bag the mixed finished products. During the packaging process, the above feeding, mixing and other processes can be repeated to achieve assembly line operation and improve production efficiency.
Simple dry mortar production line for sale
Although the simplified dry mortar production line has a simple structure, it can still meet the basic small-scale production needs. This equipment is mainly suitable for the production of dry powder coatings such as putty powder, dry mortar, tile adhesive, grout, quick-drying glue powder, etc.
Model: LB500、LB1000、LB1500、LB2000
Capacity: 1-8t/h
Mixing cycle: 3-5min
The simplified dry mortar production line covers an area of <20m³, a height of <3.5m, a daily output of 25-30 tons, requires only 2-3 people, and is easy to operate.
It can realize automatic feeding, automatic mixing, automatic filling, and automatic packaging, with high efficiency and low cost. It is the first choice for small and medium-sized dry mortar plants.
advantages of Simple Dry Mortar Mixing Plant
1.High degree of automation: The production line adopts automated control to reduce manual operation and improve production efficiency and product quality.
2.High batching accuracy: The precise batching system ensures the accurate proportion of dry mortar and the stability of product quality.
3.Good mixing uniformity: Efficient mixing equipment ensures uniform mixing of raw materials and improves product quality and performance.
4.Good environmental performance: The dust removal system effectively controls dust emissions and meets environmental protection requirements.
5.Strong flexibility: The formula and production process can be adjusted according to different production needs to adapt to various types of dry mortar production.
Parameters of Simple Dry Mortar Mixing Plant
| Model | LB500 | LB1000 | LB1500 | LB2000 |
| Capacity | 1-2TPH | 2-4TPH | 5-6TPH | 7-8TPH |
| Mixing Cycle time per batch | 3-5mins | 3-5mins | 3-5mins | 3-5mins |
| Mixer Cylinder Volume | 0.83m³ | 1.65m³ | 2.28m³ | 2.48m³ |
| Motor power | 5.5kw | 7.5kw | 11kw | 11kw |
| Rotate speed | 24r/min | 24r/min | 24r/min | 24r/min |
| Mixer Cylinder diameter | 840mm | 1050mm | 1150mm | 1200mm |
| Mixer Cylinder Length | 1500mm | 1900mm | 2200mm | 2200mm |
| Reducer | Cycloidal | Cycloidal | Gearbox | Gearbox |
| Weight | 1000kg | 1300kg | 1690kg | 2200kg |
| Floor area needed | 2.52㎡ | 3.63㎡ | 4.03㎡ | 4.38㎡ |
| Remark | Above data is just for reference.Machine is customized,different materials moisture ,density,capacity request ,the parameter may has Subtle gap difference ,Please refer to the actual situation. | |||
If the above parameters do not meet your production needs, you can contact us to let us know your specific requirements and we will design a unique solution and quotation for you.
large dry mix mortar production line for sale
Large-scale dry mortar production line is a highly automated, large-scale and professional production system suitable for large-scale construction projects, industrial applications and occasions with high requirements for dry mortar output and quality.
Model: WZ-4、WZ-6、WZ-8、WZ-10
Capacity: 30-120t/h
Mixing cycle: 3-5min
Large-scale dry mortar production line is an efficient, automated, large-scale and professional production system that can meet the production needs of large-scale, high-quality dry mortar. The entire production line is mainly composed of raw material storage system, batching system, mixing system, packaging system, dust removal system, control system and other components.
Compared with simple production lines, large-scale production lines have higher production efficiency, better product quality control, more complete production processes and more advanced automation control levels.
advantages of large dry mix mortar production line
1.High degree of automation: adopt advanced automation control system to realize the automation operation of the whole process, reduce manual intervention, improve production efficiency and product quality.
2.High production efficiency: large-scale production line is reasonably designed, with high equipment configuration and large production capacity, which can meet the needs of large-scale production.
3.High quality control: equipped with high-precision batching system and online detection equipment, strict quality control of the production process is carried out to ensure stable and reliable product quality.
4.Good environmental performance: adopt high-efficiency dust removal equipment and dust recovery system to reduce dust emission and meet environmental protection standards.
5.Strong flexibility: the formula and production process can be adjusted according to different production needs to adapt to various types of dry mortar production.
6.Low energy consumption: adopt energy-saving equipment and technology to reduce energy consumption and reduce production costs.
Parameters of large dry mix mortar production line
| Model | wz-4 | wz-6 | wz-8 | wz-10 |
| Capacity | 30-40 | 40-60 | 60-80 | 80-120 |
| Full volume of the main machine | 4 | 6 | 8 | 10 |
| Host capacity ratio | 0.4-0.6 | 0.4-0.6 | 0.4-0.6 | 0.4-0.6 |
| Motor power | 30 | 45 | 55 | 55 |
| Production method | Continuous | Continuous | Continuous | Continuous |
| Machine area | 150-200 | 200-250 | 250-300 | 300-350 |
If the above parameters do not meet your production needs, you can contact us to let us know your specific requirements and we will design a unique solution and quotation for you.
Application Areas
Dry mixed mortar is a material widely used in the fields of construction and decoration. It is suitable for masonry mortar, plastering mortar, tile adhesive, insulation mortar, insulation board matching mortar, caulking agent, interface mortar, decorative mortar, self-leveling mortar, floor mortar, wall leveling putty and other fields. It has been widely used in modern construction and decoration due to its high efficiency, environmental protection and simple construction.
Spark dry mix mortar production line Price List
| Types | Price range |
| Simple dry mix mortar production line | $2,000-$10,000 |
| Large dry mix mortar production line | $10,000-$200,000 |
The price you pay depends on the line, machine and capacity you choose. The more equipment you choose and the greater the capacity, the higher the price you need to pay.
We also offer tailor-made solutions. If you are preparing a dry mix mortar production line, feel free to contact us for a customizable planning design and detailed price tag.
