Spark Concrete Batching Plant
Concrete batching plant is a kind of concrete production equipment with a high degree of mechanization and automation. It is widely used in large and medium-sized construction projects, roads, bridge projects, and concrete prefabrication plants, and is the best choice for commercial concrete suppliers.
The concrete batching plants produced by Henan Spark can be divided into two types: fixed concrete batching plants and mobile batching plants, which are suitable for various large, medium and small-scale construction concrete production.
Types of spark concrete batching plants for sale
The concrete batching station produced by our factory adopts a fully automatic control system, with high mixing efficiency and good quality of finished concrete, and can be customized according to the production needs of the project.
The concrete batching plants produced by spark can be classified by mobility:
Stationary concrete batching plant: usually used for large projects and fixedly installed near the construction site.
Mobile concrete batching plant: can be moved to different construction sites, suitable for temporary projects or projects that require frequent movement.
What is a concrete batching plant?
A concrete batching plant, also known as a concrete mixing plant, is a dedicated facility used to produce concrete. It mixes raw materials such as cement, aggregates (such as sand and gravel), water, and admixtures in specific proportions through a precise batching and mixing process to form a uniform concrete mixture.
Concrete batching plants usually consist of the following key systems:
Mixer: This is the core equipment of the concrete mixing plant, responsible for mixing various raw materials into concrete. Common types of mixers include twin-shaft mixers, tilting drum mixers, etc.
Aggregate batching machine: Used to store aggregates of different sizes (such as coarse sand, fine sand, crushed stone, etc.), usually with multiple silos to meet the needs of different proportions.
Cement silo: Used to store cement and other powdered materials, usually equipped with multiple cement tanks to ensure continuous production.
Conveying system: Including belt conveyors, screw conveyors, etc., used to transport raw materials such as aggregates and cement to the mixer.
Control system: Using computer control technology, it can accurately measure and control the proportion of various raw materials to ensure the stable quality of concrete.
Aggregate batching machine
Concrete mixer
cement silo
control system
The aggregate first will be load to the hopper by wheel loader, then the aggregate will be weighing at the batching machine, after weighing, the aggregate will transport to the lifting hopper, then lifting hopper will lift the aggregate to the mixer, at the same time, the cement, fly ash, water, chemical all weighing and transport to the mixer, after mixed 45 seconds, then discharging the concrete to the mixer truck.
Stationary concrete batching plant for sale
Stationary concrete mixing plant is an indispensable equipment in modern construction. It is widely used in various large-scale engineering projects for its high efficiency, high quality and stability. Its fixed installation characteristics make it particularly suitable for long-term and large-scale production needs.
Model: HZS25、HZS35、HZS50、HZS60、HZS75、HZS90、HZS120、HZS180、HZS240
Capacity: 25-300m³/h
Mixing cycle: 60-72s
Conveyor belt type concrete batching station is a kind of equipment which adopts conveyor belt to load materials and mix concrete. The whole set of equipment has high conveying efficiency and strong production capacity.
It is widely used in large and medium-sized construction projects, roads, bridge projects, and concrete prefabrication plants, and is the best choice for commercial concrete suppliers.
The hopper concrete batching station is a concrete production equipment with a high degree of mechanization and automation. The machine adopts hopper loading, accurate weighing, good mixing effect and high concrete quality.
It is widely used in large and medium-sized construction projects, roads, bridge projects, and concrete prefabrication plants, and is the best choice for commercial concrete suppliers.
advantages of Stationary concrete batching plant
1.It adopts combined structure and unitized modules, which are short and fast to install and disassemble, and is very convenient.
2.It increases the unloading angle of aggregate bin to solve the problem of difficulty in unloading caused by rain.
3.It adopts cylinder unloading or electric push rod unloading, which is convenient and fast.
4.The overall steel structure of the mixing station adopts high-quality steel, and the overall structure has high strength and strong stability.
5.The mixing main machine adopts double-horizontal shaft forced mixing main machine, which has strong mixing performance, uniform mixing and high productivity.
6.It adopts excellent pneumatic components, electrical components, etc.; ensure the reliability and accurate metering performance of the equipment.
7.Each maintenance and inspection point is equipped with a walkway or maintenance ladder, with sufficient operating space and convenient maintenance and inspection.
8.Environmental protection and energy saving, pulse dust removal, and wastewater recycling.
Parameters of stationary concrete batching plant
Model | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 |
Capacity | 60m³/h | 90m³/h | 120m³/h | 180m³/h | 240m³/h |
Mixing system | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 |
Aggregate feeder | Belt Feeder | Belt Feeder | Belt Feeder | Belt Feeder | Belt Feeder |
Aggregate batching machine | 4x8m³ | 4x12m³ | 4x20m³ | 4x25m³ | 4x25m³ |
Mixing cycle | ≤60s | ≤60s | ≤60s | ≤60s | ≤60s |
Weighing precision | ±1% | ±1% | ±1% | ±1% | ±1% |
Air system | Air compressor | Air compressor | Air compressor | Air compressor | Air compressor |
Control system | Automatic | Automatic | Automatic | Automatic | Automatic |
Control room | With Air conditioner | With Air conditioner | With Air conditioner | With Air conditioner | With Air conditioner |
Discharging height | 3.8-4.1m | 3.8-4.1m | 3.8-4.1m | 3.8-4.1m | 3.8-4.1m |
Screw conveyor | 219/273/325 | 219/273/325 | 219/273/325 | 219/273/325 | 219/273/325 |
Cement silo | 100/150/200T | 100/150/200T | 100/150/200T | 100/150/200T | 100/150/200T |
Model | HZS25 | HZS35 | HZS50 | HZS75 | HZS100 |
Capacity | 25m³/h | 35m³/h | 50m³/h | 75m³/h | 100m³/h |
Mixing system | JS500 | JS750 | JS1000 | JS1500 | JS2000 |
Aggregate feeder | Hopper Feeder | Hopper Feeder | Hopper Feeder | Hopper Feeder | Hopper Feeder |
Aggregate batching machine | 4x8m³ | 4x12m³ | 4x20m³ | 4x25m³ | 4x25m³ |
Mixing cycle | ≤60s | ≤60s | ≤60s | ≤60s | ≤60s |
Weighing precision | ±1% | ±1% | ±1% | ±1% | ±1% |
Air system | Air compressor | Air compressor | Air compressor | Air compressor | Air compressor |
Control system | Automatic | Automatic | Automatic | Automatic | Automatic |
Control room | With Air conditioner | With Air conditioner | With Air conditioner | With Air conditioner | With Air conditioner |
Discharging height | 3.8-4.1m | 3.8-4.1m | 3.8-4.1m | 3.8-4.1m | 3.8-4.1m |
Screw conveyor | 219/273/325 | 219/273/325 | 219/273/325 | 219/273/325 | 219/273/325 |
Cement silo | 50/100/150/200T | 50/100/150/200T | 50/100/150/200T | 50/100/150/200T | 50/100/150/200T |
If the above parameters do not meet your production needs, you can contact us to let us know your specific requirements and we will design a unique solution and quotation for you.
Mobile concrete batching plant for sale
The mobile concrete batching station has a novel and unique structure, is compact and simple, occupies a small area, is easy to install, has a high degree of automation, and its performance indicators have absorbed many new technologies and drawn on domestic and foreign experience.
Model: YHZS25、YHZS35、YHZS50、YHZS75
Capacity: 25-75m³/h
Mixing cycle: 45-60s
YHZS mobile concrete batching station uses a twin-shaft concrete mixer as the main machine for mixing concrete. The whole set of equipment adopts forced feeding method, occupies a small area and does not need to be disassembled.
Aggregates are first loaded into the hopper by the loader, then weighed by the batching machine, and then transported to the belt conveyor. The aggregates are then lifted into the mixer by the lifting hopper. At the same time, cement, fly ash, water, and chemical raw materials are all weighed and transported to the mixer. After mixing for 45 seconds, the concrete is unloaded into the mixer truck.
The drum mobile concrete batching plant is a concrete production equipment that integrates the material storage, weighing, conveying, mixing, unloading and automatic control system of the concrete mixing plant in a trailer unit.
It is exactly the same as the fixed automatic mixing plant in all its action processes, operation methods, maintenance and repairs; at the same time, it has the unique characteristics of flexible mobility, quick and convenient disassembly and assembly, and simple storage management; it is the best model for mobile construction of highways, bridges, ports, hydropower and other projects.
Vertical shaft portable mobile concrete batching plant uses a vertical shaft concrete mixer as the mixing host, which is fixed on a chassis with axles and wheels together with the batching machine. When this chassis is towed by a truck tractor, the mobile concrete plant can be easily transported.
This equipment is a type of mobile concrete batching plant with a relatively compact overall steel structure, which is more suitable for small and short-production period construction projects, and is more flexible, easier to transport and install.
advantages of mobile concrete batching plant
1.Compact structure design: modular design, easy transportation, no need to disassemble, small overall size.
2.Excellent quality: first-class configuration, high reliability, reducer, weighing sensor, control system and other major electrical components are imported brands, low failure rate, high equipment weighing accuracy.
3.Flexibility: short-term availability, designed for rapid on-site transfer, trailer towing, easy to move.
4.Economic benefits: reliable operation in all seasons, high and low temperature resistance, easy operation, stable and safe on-site operation.
Parameters of mobile concrete batching plant
Model | YHZS25 | YHZS35 | YHZS50 | YHZS75 |
Capacity | 25m³/h | 35m³/h | 50m³/h | 75m³/h |
Mixing system | JS500 | JS8750 | JS1000 | JS1500 |
Discharging height | 1.8-3.8m | 1.8-3.8m | 1.8-3.8m | 1.8-3.8m |
Max. Dragging Speed | 40km/h | 40km/h | 40km/h | 40km/h |
Aggregate batcher | PLD800 | PLD1200 | PLD1600 | PLD2400 |
Aggregate feeding way | Belt conveyor | Belt conveyor | Belt conveyor | Belt conveyor |
Weighing precision | ±1% | ±1% | ±1% | ±1% |
Air system | Air compressor,etc | Air compressor,etc | Air compressor,etc | Air compressor,etc |
Model | YHZM25-JZM500 | YHZM35-JZM750 | YHZM50-JZM1000 | YHZM75-JZM1500 |
Theory capacity | 25m³/h | 35m³/h | 50m³/h | 75m³/h |
Dischar ging height | 1600mm | 1600mm | 1600mm | 1600mm |
Total power | 44kw | 50kw | 58.9kw | 66.9kw |
Concrete Mixer Model | JZM500 | JZM750 | JZM1000 | JZM1500 |
Mixer Motor Power | 5.5kw*2 | 7.5kw*2 | 11kw*2 | 15kw*2 |
Model of Batcher | PLD800-2/3 | PLD1200-2/3 | PLD1200-3/4 | PLD1600-3/4 |
Aggregate bin volume | 5m³ | 6m³ | 7m³ | 8m³ |
Max. Aggregate Size | 60/80mm | 60/80mm | 60/80mm | 60/80mm |
Cement weighing hop per | 500kg | 500kg | 560kg | 900kg |
Water weighing support | 220kg | 220kg | 220kg | 330kg |
Additive weighing support | 30kg | 30kg | 30kg | 40kg |
Trailer Speed | 40-60Km/h | 40-60Km/h | 40-60Km/h | 40-60Km/h |
Optional cement silo | 30/50/100T | 30/50/100T | 30/50/100T | 50/100T |
Capacity | MP330 Vertical Concrete Plant | MP500 Vertical Concrete Plant | MP750 Vertical Concrete Plant | MP1000 Vertical Concrete Plant |
The Main Mixer | MP330 | MP500 | MP750 | MP1000 |
Loading of mixer | 500L | 750L | 1000L | 1250L |
Discharge of Mixer | 330L | 500L | 750L | 1000L |
Production Cycle | 80s | 80s | 80s | 80s |
Aggregate Hoppers | 2 | 2 | 2 | 2 |
Max. Aggregate Size | 30mm | 30mm | 30mm | 50mm |
Discharging Height | 1m | 1m | 1m | 1m |
Weighing Accuracy | ±2% | ±2% | ±2% | ±2% |
Dimension(mm) | 5000x2300x3630 | 8273*2700*3000 | 9273*2700*3000 | 10173*2700*3000 |
If the above parameters do not meet your production needs, you can contact us to let us know your specific requirements and we will design a unique solution and quotation for you.
Application Areas
The concrete batching plants produced by Henan Spark can be used in a variety of construction industries, whether it is large or medium-sized construction projects, roads, bridge projects, concrete prefabrication plants, or small civil buildings, Henan Spark’s concrete batching plants are the best choice for commercial concrete suppliers.
Spark concrete batching plant Price List
Types | Price range |
Stationary concrete batching plant | $10,000-$500,000 |
Mobile concrete batching plant | $10,000-$200,000 |
The price you pay depends on the line, machine and capacity you choose. The more equipment you choose and the greater the capacity, the higher the price you need to pay.
We also offer tailor-made solutions. If you are preparing a concrete batching plant, feel free to contact us for a customizable planning design and detailed price tag.